We are CASPER'S ELECTRONICS
Company Overview
Casper’s Electronics focuses on creating high-quality, reliable wiring harnesses that are essential for power and communication systems in cars, trucks, and other vehicles, industrial control, agricultural equipment, control boxes, and more. These harnesses integrate systems and devices to ensure the proper functioning of components like lights, sensors, and control modules, power distribution, and everything else!
Established in 1988, our core focus has always been, and will continue to be providing reliable wiring solutions for our customers. All of our production occurs in our facility located in Loveland, the heart of Northern Colorado.
Key Functions and Services
- Design and Engineering: Casper’s engineering team develops custom wiring harness solutions based on specific requirements. This involves designing the layout, selecting appropriate materials, and ensuring compliance with industry standards and safety regulations. Likewise, we are more than equipped to build to our customers’ specifications.
- Production: Casper’s uses advanced manufacturing techniques to assemble wiring harnesses. This includes cutting, stripping, crimping, and soldering wires, as well as attaching terminals and seals. The production process is highly automated to ensure precision and efficiency.
- Testing and Quality Control: Rigorous testing is conducted to ensure that each wiring harness meets durability, safety, and performance standards. This includes electrical continuity tests, terminal retention tests, and electrical resistance testing. Each and every harness leaves our facility tested and serial numbered.
- Customization: Casper’s offers tailored solutions for various applications. We work closely with automotive OEMs (Original Equipment Manufacturers),, Tier 1 suppliers, aftermarket providers, and many more to provide harnesses that meet specific functional and application requirements.
- Supply Chain Management: We handle procurement of raw materials, manage inventory, and coordinate logistics to ensure timely delivery of wiring harnesses. With stock of over 5,500 different connectors, we strive to ensure we meet strict schedules and deadlines.
- Compliance and Certification: The company ensures that its products comply with industry standards such as ISO 9001:2015 (for quality management) and other relevant regulations, including RoHS (Restriction of Hazardous Substances) and UL (Underwriters Laboratories) certifications.
Technology and Innovation
- Advanced Manufacturing: The use of robotics, automated crimping machines, and precision cutting tools to improve efficiency and accuracy.
- Material Science: Incorporation of advanced materials such as heat-resistant and flame-retardant insulation to enhance the durability of harnesses.
- Integration with Automotive Electronics: Adaptation to new technologies such as electric and autonomous vehicles, requiring advanced wiring solutions for high-voltage systems and sophisticated control units.
Customer Base
- OEMs: Major automotive manufacturers that require large volumes of wiring harnesses for their production lines.
- Tier 1 Suppliers: Companies that supply directly to automotive manufacturers and need custom wiring solutions for various vehicle components.
- Aftermarket Suppliers: Businesses that provide replacement parts and upgrades for existing vehicles.
Sustainability and Environmental Impact
- Eco-Friendly Practices: Adoption of sustainable practices in manufacturing, such as reducing waste, recycling materials, and using environmentally friendly materials.
- Energy Efficiency: Implementation of energy-efficient processes and technologies to minimize the carbon footprint.
- Maintain ISO 14001 Standards: Audited yearly, we are committed to environmental standards and sustainability.
Industry Trends
- Electrification: Adapting to the rise of electric vehicles by developing specialized harnesses for high-voltage systems and battery management.
- Connectivity: Addressing the growing demand for in-car connectivity by creating harnesses that support advanced infotainment and communication systems.
Overall, as a wiring harness manufacturer, we play a crucial role in ensuring the reliability and functionality of modern applications, adapting to technological advancements and changing industry demands.
Since 1988, Casper’s has specialized in providing products that exceed customers’ expectations. All products made in the US, in house, in Loveland, Colorado! Family owned and operated since it’s beginning, many of our staff and production members have been with us for 20+ years. Give us a call if you have projects you’d like to discuss. We’d be happy to help you in any capacity we can!
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Years Experience
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Harnesses / Month
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Feet of Wire Used / Month
Quality is the foundation on which Casper’s builds our company. It is evident in every step of the production process. Our production processes are constantly evolving to ensure every aspect of the product is continually examined, ultimately resulting in customer satisfaction and retention.
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Harnesses per Month
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Percent Inspected
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Percent Defects in the Field
Below is a rough estimate of MONTHLY production harnesses and parts CASPER’S makes each and every month. Dependent on time of year, these numbers fluctuate.